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DIY homemade mini metal cutting woodworking lathe 自製車床

** Download Real Size Sketchup 3D Model 下載真實尺寸3D模型 **

幾年前曾經在西藏的偏遠山區, 看到當地年輕人, 僅用一顆抽水馬達與一根鏽鐵爪就能開始車製他的小夢想. 我不禁省思, 處於富裕現代城市的我, 面對一根木頭時, 卻面臨的是煩惱, 要花多少預算買車床, 要買木工還是金工車床, 創作的夢想與靈感早消失的無影無蹤. 本文教您以最無痛又最便宜方式自製屬於您自己的木工/金工兩用車床, 您也順便能了解車床不過這麼回事. 原來擁有您自己的西藏車床與小夢想本來是這麼簡單. 請點這裡下載教學回去慢慢閱讀.

Some years ago traveling in a far out village in Tibet, I was stunned by a young man, turning his little wood dream, on a rusty iron jaw connecting to a water pump motor. I cannot help but ponder, as a modern DIYer in a modern city, why am I having difficulties when I simply want to turn a wood, I don’t know how much budget to plan or whether a wood or metal lathe to choose. My dream of inspirations is long gone before I know it. In this article we teach you how to build your own metal/woodworking lathe in the most painless way at the least cost, you will see that a lathe is no big thing. You’ll finally come to realize that owning your Tibetan lathe and your little wood dream was never difficult. Please click HERE to read on or download the whole article.

homemade mini metal woodworking lathe chuck centering 自製迷你金工木工兩用車床 修正夾頭卡盤偏心距

市面上所見的平價的迷你自定心(連動)車床夾頭卡盤, DIY友們常發現有定心不準(偏心距誤差)的情況, 但也陷入了準確的夾頭價格又不斐的兩難. 別擔心, 本文以市面上平價的迷你連動夾頭卡盤為例, 教您如何找出造成誤差問題的夾爪, 順便了解夾頭卡盤內部構造, 文末還教您如何不花錢補救偏心距誤差. 點這裡下載文章回去慢慢研究.
Many DIYers found out that economic mini self-centering lathe chucks often have round out problems. But they fall into a dilemma that buying precision chucks usually burn a hole in their wallet. No worries, this time we use a cheap mini self-centering lathe chuck as an example, teach you how to isolate the jaws that cause the round out problem, and understand how chucks work along the process. At the end of the article we teach you a small trick to correct the round out at no cost. Please click HERE to read more, download and print out as you like.

 radial drill press XY table
(This is what it looks like after XY table installed.)

上次提過談過簡易XY滑台可以用在任何一般鑽床上, 不僅限於用在自製長衝程鑽床. 現在以搖臂鑽床為極端的例子, 向您展示這個簡易XY十字滑台適用在任何鑽床. 因為非常簡單. 您可以看圖照做一個即可. Last time we mentioned that my simple XY table is not proprietary to my long-stroke drill press, it can be used on any drill press. Now we will take a radial-arm drill press as an extreme example, showing you how the simple XY table can be fitted into any ordinary drill press table. The pictures are very self explanatory, you can make your own XY table specifically fits your drill press according to these pictures.

 Y in extended position
(Y rail can be extended according to the radial arm length. The picture shows Y rail is locked down to the table by 4 screws. )

Y direction extended according to arm length
(Actually Y rail can be any length to fit your drill press needs. You can't  easily find this customized length table on the market, not to mention its light weight and low profile advantages.)

吊扇搖晃 fix ceiling fan wobble

吊扇葉片不是與馬達一體成形的, 安裝一定會晃, 晃大晃小而已. 搖晃讓人害怕, 找人調修又傷荷包. 網路上的教學大多教一半, 秘訣保留起來. 本文教您如何自行靜態動態調扇葉, 扇葉搖晃永遠不再煩惱. 請點取這裡下載閱讀本文.

Ceiling fan blades and motors are always shipped in separate pack. When you want to install it yourself, the fan will wobble no matter what. The wobble often scares people, and it takes a big bite to your wallet to have someone fix it for you. Youtube video clips only get you halfway thru, the real trick is been held back somewhere. In this article we will teach how to first statically then dynamically balance a ceiling fan. The wobble can never trouble you again. Click HERE to download and read more.

turn your table saw into grinder/disc sander

通常桌上型圓鋸, 外購一片背膠砂紙的鋁盤, 就可以當木工砂盤機使用, 但多限制在木工使用. 本文教您以一塊薄型砂輪片, 即可將您的桌鋸變成金工木工雙用的砂輪機, 您可利用桌鋸調角度功能, 進行複合及歪斜角度打磨. 請點這裡下載文章回去慢慢閱讀.

Usually if you buy a table saw sanding disc, you can turn your table saw into a disc sander, but your job is often limited to woodworking. In this article we teach you how to turn you table saw into a grinder/sander by just replacing the circular saw blades with a slim-type grinding wheel. Both metal grinding and woodworking sanding job can now be done on you table saw. What’s even better, you can perform compound angle grinding/sanding that most desktop grinder/sander cannot do. Please click HERE to download this article and read more.

XY-table long stroke drill press1

XY-table long stroke drill press2

本修改非常簡單, 僅需兩張圖就可以解釋清楚了. 在原來Y滑台上用紋釘槍(並上背膠)固定兩條夾板木條當作軌道, 中間裝一塊剛好大小的夾板可X向左右滑動, 將原來的鑽床虎鉗裝上此X桌板即可.
This is a very simple mod that I think 2 pictures will explain it clear enough. Simply add 2 plywood rails on top of the existing Y table(use titebond and brad nail gun to secure the rails), and cut a piece of plywood plate to fit snuggly into the rails of X direction. Re-attach the drill press clamp onto this new X table, and voila you got a simple XY-table for your long-stroke drill press. 

***以下圖片為簡易校正, XY向可輕易調到0.1mm內, 對木製滑台來說算不錯了. The following pics show a simple demo of calibration, the parallelism to XY-axis can be easily achived within 0.1mm, not bad for a wood XY table *** 

XY table cailibration

(use dail indicator directly on the edge of the vise jaw to check parallelism to X axis)

XY table calibration using dial indicator

(or using dial indicator against a small right angle ruler)

XY tabel calibration

(making adjustments)

woodworking saws cutting aluminum

很多人好奇是否木工複合角度鋸與帶鋸可以用於鋸切鋁材. 本文告訴您如何用木工設備來安全的鋸切6061鋁合金板. 您會發現加工木材與軟金屬不僅加工手法類似, 更可以共享相同的工具. 請務必要仔細閱讀並遵循文中提及的安全事項,並且確實了解其原因. 金屬比木材較硬較強,若不小心操作,造成傷害會更大.請點取這裡下載回去慢慢閱讀.

A lot of people ask if they can use woodworking miter saws or band saws to cut aluminum. In this article we teach you how to safely cut aluminum alloy 6061 plates, using the above two woodworking machines. You will realize both wood and soft metals not only share similar shop working skills, but also the same machines too. Be sure to read the all the safety rules in this article and understand what they mean, because metals are stonger than wood therefore hurt more if not being handled carefully. Please click HERE to read more, download or print.
 

壓入式路達修邊機

木工下壓式路達可以輕鬆處理榫槽的需求, 但通常僅在較貴的大型路達有此下壓功能, 身為小型路達的手提修邊機卻無此功能. 手提修邊機輕巧又方便, 若還有下壓功能, 豈非完美. 本文教您用一根鐵絲, 就可以替您心愛的手提修邊增加下壓功能, 文末附兩個範例教您如何應用. 按這裡下載回去慢慢閱讀或列印收藏.

The plunging function on a plunge router can easily deal with mortising needs, but unfortunately is only seen on larger and more expensive routers. Trim routers on the other hand, although as a member of the router family, lack this plunging functions. Trim router is light weight and easy to handle with, wouldn’t it be perfect if it comes with plunging function? In this article we teach you how to use a steel wire to make your favorite trim router plungable. At the end of this article we also provide two examples on how to play with your new plungable toy. Click HERE to read more, or download it back and print out at will.

自製木工鋸台

** Download Real Size Sketchup 3D Model 下載真實尺寸3D模型 **

剛投資您第一台經濟型桌上型圓鋸機嗎? 恭喜您, 再加台幣800元, 外加無價的DIY樂趣, 您就可以升級成媲美上萬元的專業圓鋸桌台. 本文教您如何將初階圓鋸台改造成高精度, 您現在可以盡情的發揮您的木工技術了, 工具預算不足不會再是阻礙您的學習木工的玻璃屋頂. 點這裡下載回去閱讀或列印.
Just made your first investment on a budget benchtop table saw? Congratulations! Add $25USD more, plus priceless DIY fun, it can be upgraded to like a half-a-grand professional table saw. In this article we teach you how to convert your budget benchtop table saw to a high accuracy one, so you can enjoy all the fun with woodworking. Limited budget can never be the glass ceiling of your woodwork skill. Click HERE to read more, download, and print out at will.

自製角度規

** Download Real Size Sketchup 3D Model 下載真實尺寸3D模型 **

不論國內或國外都一樣, 價位在4000~5000元桌上型圓鋸機最為人詬病的就是它的角度規導桿功能, 既大幅晃動, 又不是標準尺寸導桿(較細窄), 大部分台灣的木工朋友將原廠角度規置之高閣, 自行DIY桌板及推板來用. 其實原廠角度規總成為鋁合金製, 相當結實, 若改成標準尺寸導桿, 則可用在標準鋸台及路達桌台用. 本文以力山桌上型圓鋸機BT2508RC為例, 教您如何花不到100元台幣, 輕鬆改成標準導桿, 還增加鎖定角度功能. 請點選這裡下載回去閱讀, 或列印.

US$150~250 benchtop table saws around the world mysteriously share a common defect – their miter gauges are all loose in the miter track with undersized guiding bars. Most woodworking fans in Taiwan will put aside the manufacturer miter gauge, and DIY a plywood table top with customized miter gauge solution. Actually the manufacturer miter gauges are made of solid aluminum alloy. If the guiding bar can be converted to standard sized one, the miter gauge can be used in common table saw and router table. This time we take 3HP Rexon BT2508RC as an example, teach you how to convert a proprietary miter gauge into a standard one. What’s even better, you get a bonus lock-down function on the miter body. All in less than US$3 budget. Please click HERE to read more, download or print.

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